1. Raw Material
Billet / ingot / round bar as per required grade
OPEN DIE
FORGING
LARGE, HEAVY AND CUSTOMIZED FORGED COMPONENTS FOR CRITICAL INDUSTRIES.
We manufacture high-quality forged rings, shafts, discs, blocks, flanges and custom components in carbon steel, alloy steel, stainless steel, duplex, super duplex and special alloys as per customer drawings and international standards.
Precision engineering for a stronger tomorrow.
Superior Strength
Custom Sizes & Complex Shapes
Reliable for Critical Applications
Wide Range of Materials
Suitable for High Temperature Service
As per International Standards
MANUFACTURING PROCESS
2. Heating
Uniform heating in furnace as per grade
3. Forging
Shaping by hydraulic press & manipulator
4. Intermediate Operations
Upsetting, piercing, elongation, rolling
5. Heat Treatment
Normalization, annealing, quenching & tempering
6. Machining (Optional)
Rough & finish machining as per drawing
7. Final Inspection
Dimensional, UT, DP, RT, PMI & MTC
MAIN MACHINERY & EQUIPMENT
Heavy duty machines for large diameter and high weight components
OPEN DIE HYDRAULIC PRESS
| Capacity | 500 Tons |
|---|---|
| Table Size | 6000 mm × 3500 mm |
| Max. Height | 3000 mm |
HEATING FURNACE
| Capacity | Up to 50 Tons |
|---|---|
| Max. Temperature | 1250°C |
| Useful Size | 6000 mm × 3000 mm |
MATERIAL MANIPULATOR
| Capacity | Up to 50 Tons |
|---|---|
| Handling Length | Up to 12 m |
| Suitable for | Billets, Rings, Shafts |
RING ROLLING MACHINE (HORIZONTAL)
| Max. Ring OD | 300 mm to 3000 mm |
|---|---|
| Max. Ring Height | Up to 600 mm |
| Max. Weight | Up to 15 Tons |
CNC VERTICAL TURNING LATHE (VTL)
| Max. OD | Up to 5000 mm |
|---|---|
| Max. Height | Up to 3000 mm |
| Max. Weight | Up to 15 Tons |
FORGING CAPACITY
| Max. Diameter | 100 mm to 5000 mm |
|---|---|
| Max. Length | Up to 12000 mm |
| Max. Weight | Up to 50 Tons |
| Shape | Rings, Shafts, Discs, Blocks, Flanges & Custom Parts |
MATERIAL GRADES
| Carbon Steel | ASTM A105, A350 LF2, A694, EN8, EN19, EN24 |
|---|---|
| Alloy Steel | ASTM A182 F5, F9, F11, F12, F22, F91 |
| Stainless Steel | 304, 304L, 316, 316L, 310, 321, 347, 410, 420 |
| Duplex & Super Duplex | S31803 (F51), S32205 (F60), S32750 (F53), S32760 (F55) |
| Nickel Alloys | Inconel, Monel, Hastelloy, Incoloy |
| Special Alloys | Titanium (Gr. 2, Gr. 5) and other grades |
APPLICATION INDUSTRIES
PRODUCT GALLERY
PRECISION. QUALITY. RELIABLE DELIVERY.
Share your drawings and requirements with our team.